Home-made 10X 5 Mohm oscilloscope probe.

How to Build Your Own Oscilloscope Probes

Building Your Own Oscilloscope Probes

Sure, you could buy oscilloscope probes from Amazon or eBay. But where's the fun in that?

Design

You will likely have problems if you directly connect an oscilloscope to a circuit under test using a coaxial cable with clips on the end. Oscilloscopes typically have input impedances on the order of 1MΩ. Meanwhile, 50-75Ω coax typically has a capacitance of 20-30 pF per foot. That means a very low impedance at radio frequencies, with negative effects: significant loading of the circuit under test, and distortion of the measurement.

Something like a 10:1 resistive divider probe circuit is commonly used to avoid these problems. Here is a simple one:

10:1 resistive divider oscilloscope probe.

Why is this a 10X probe? R2 in parallel with the scope input impendance is:
  1/(1/1.25 + 1/1) = 0.5555...
And so the ratio is:
  (5 + 0.5555...)/0.5555.... = 10

The 1.25 MΩ resistor at R2 is a series combination of 1 MΩ and 250 kΩ resistors. Dealing with junkbox resistors (wait until you see the probe body!), the imprecision of your resistors and scope input impedance come into play. You could worry about the precision, or just call it "close enough"

Alternatively, here is a 1X probe with a lower but still reasonably high impedance:

1X resistive divider oscilloscope probe.

For more on probe circuits, see these pages:


Construction

How to build your own oscilloscope probes.

Here's how I built my own oscilloscope probes. The images are thumbnails, click on them to see larger versions.

I had some promotional pens with an intriguing design. The business end has a rubber-coated bulge making them pleasant to use as pens.

So why wouldn't they make pleasant oscilloscope probes?

How to build your own oscilloscope probes.

Here's another view of one of the pens. It's important that the pen body is entirely plastic and rubber. Many pens have a metal cone at their tip, or at least a metallic coating on plastic.

How to build your own oscilloscope probes: The parts needed to build oscilloscope probes.

Here is the complete bill of materials:

How to build your own oscilloscope probes: Disassembling a ballpoint pen to form the probe.

Start by disassembling the pen.

Keep the pen main body and large body tip, the two large translucent pieces at left.

Discard the remainder.

That is, unless you have a use for those pieces...

How to build your own oscilloscope probes: Slipping the barrel onto the coaxial cable.

Slip the upper barrel onto the cable, oriented so the free cable end is toward where the pen point used to be.

Put another way, the cable running to the BNC connector exits from the end where the push button used to be. You will hold the pen as if you are writing when you use the probe.

Strip back the outer jacket.

How to build your own oscilloscope probes: 'Combing' the braid.

"Comb" the braid to open the braid without cutting or breaking the individual wires.

How to build your own oscilloscope probes: Adding a1 MΩ resistor.

Twist the braid around the lead of a 1 MΩ resistor, and solder the lead into place.

See the above about using a series combination of 1 MΩ and 250 kΩ for a more precise 10X ratio. I am using a single resistor in this version.

This is R2 in the schematic above.

How to build your own oscilloscope probes: Trimming the braid.

Trim the braid. Remember that this must fit into the pen tip, so you need to be careful in the above step of connecting the resistor R2 and this step of trimming the braid.

How to build your own oscilloscope probes: Adding a 5 MΩ resistor as R2.

Connect a 5 MΩ resistor as R1 to the R2 resistor. Again, I am using just a single resistor as R2.

Strip back the cable dielectric even with the far end of the R2 resistor.

Twist the center conductor around the R1-R2 junction, and solder this new connection. This is 75-Ω coax with a stranded center conductor, making this step easier.

How to build your own oscilloscope probes: Using a nail for a probe tip.

Wind the far lead of the R1 resistor around the nail shaft near its head, and solder that junction.

How to build your own oscilloscope probes: Using a nail for a probe tip.

Here is another view of things so far.

I used the pen tip as a guide to cut the lengths of the center conductor and resistor leads to appropriate lengths. The picture below shows the pen tip slid onto this assembly, but I simply held it next to the end of the cable to gauge appropriate lengths.

How to build your own oscilloscope probes: Using epoxy to seal the probe tip.

Mix the two-part epoxy and stuff it into the pen tip. The tricky part was getting the viscous epoxy into the tip.

My solution was to "wind" as much epoxy as possible around the large toothpick I used to mix it, and let it drip into the pen tip. After several iterations of that, use the toothpick to work the epoxy into the tip.

In this picture I have pushed the probe (nail) into and through the tip, and wiped the epoxy off the probe.

How to build your own oscilloscope probes: Assembling the probe outer body.

Slide the pen body into place and mark the cable jacket at the upper end of the pen body. Then slide the pen body back up the cable.

Cut away a short section of jacket just above where you marked the position of the uppend end of the pen body. This will allow a connection for a ground clip wire.

How to build your own oscilloscope probes: Assembling the probe outer body.

Slide the pen body back into place, and screw it into the pen tip.

Solder a length of teflon-insulated wire onto the braid just above the end of the pen body.

How to build your own oscilloscope probes: Sealing the probe outer body with expoxy.

Solder an alligator clip to that newly added ground wire.

Mix another small puddle of epoxy and work it into the upper end of the pen body, between the pen body and the cable.

Homemade oscilloscope probes ready for use.

The probe is ready to use!

Click here to see my page about repairing that Tektronix 2445A oscilloscope.


Repairing a Tektronix 2445A oscilloscope Surface-mount technology (SMT) construction — the NC2030 QRP HF transceiver Back to the KC9RG radio page